Automated data capture
SIOS developed a customized .NET application that connects directly to the PLC controlling the bagging lines. The system performs the following key functions:
- Reads the bag counter in real time and writes production data to the SAP system, categorized by product type and bagging line
- Displays production metrics and statistical summaries via a local HMI interface for immediate feedback to operators
- Allows operators to log the cause of each stoppage, enabling traceability and analysis
- Records individual bag weights for each nozzle, supporting product consistency and machine performance tracking
- Uses PI System to calculate and store statistical information for historical analysis and performance evaluation
The Benefits
Real-time integration with SAP, improving data accuracy and reducing administrative overhead
- Instant visibility of production metrics on the shop floor
- Operator-friendly interface for logging stoppages and reviewing performance
- Improved analysis of downtime causes, enabling faster root cause identification and corrective actions
- Weight tracking per nozzle, supporting product quality control and early detection of mechanical issues
- Historical data availability through PI System for continuous improvement initiatives